Services

1. Preparation of Detailed Project Report for Sugar Plants, Power Plants, Distillery, Etc., deals with the following

• Introduction and the general trend in the industry.
• Capability of the management to execute the project.
• Details of the cane potential in the command area.
• Concept of the project and technology proposed.
• Discussing with Your Executives to decide the macro level Plant configuration and Technical specification.
• Detailed Technical specification of the Plant & Machineries.
• Preparing the Plant Block Layout.
• Details of the material balance in the Plant especially with respect to
  • Fuel.
  • Steam.
  • Power.
  • Water.
• Flow chart of the various processes during season & off-season operations.
• Project cost estimate considering the trend in the industry and the budgetary offers received
• Preparing the project schedule.
• Water management
• Manpower Assessment and Training
• Financial Analysis.
• Recommendation.
• Consultant Profile.
• Drawings.

2. Site Selection:

Selection of site for setting up the Sugar, Power & Distillery Plants consideration of various aspects like: –

• Area required for the proposed and future expansion.
• Condition of Soils.
• Strata, Vasthu Sasthra, Climatic Conditions.
• Wind Directions, Proximity to Cane fields.
• Approach roads, rails, power, water, telecommunication facilities & Electricity Board Substation.

3. Feasibility study for cane availability and proposal for establishing cane plantation deals with the following.

• Land Clearance
• Soil analysis
• Water analysis
• Road development
• Climate and Rainfall analysis
• Irrigation infrastructure and practices
• Variety selection
• Fabrication procedures
• Harvesting and transporting systems
• Cost estimate
• Operation cost

4. Engineering Services

• Discussion with client and their Engineers about selection of technology for the Sugar and Co-generation Plant.
• Preparation of factory layout.
• Preparation of process flow diagram.
• Preparation of Steam Balance.
• Preparation of Power Balance.
• Preparation of details for TG set and Boilers.
• Preparation of Cold Water Cycle.
• Preparation of Condensate cycle.
• Preparation of Equipment specifications.
• Preparation of Equipment Layout.
• Discussion with client about the philosophy of equipment purchase.
• Preparation of Two part tender documents for floating enquiries for the supply of equipments (Technical & Commercial)
• Evaluation of technical bid of the tenders received from suppliers and recommending.
• Preparation of specification for calling Erection & Commissioning Contractors and short listing of Erection Contractors.
• Co-ordination with civil architects / civil contractors.
• Assisting in obtaining clearance from various statutory authorities.
• Help the management in recruitment of staff & labour and train them for efficient operation of the plant.

5. Project Management

• Approval of drawings.
• Preparation of project Completion Schedule for supply, erection and commissioning.
• Periodical review of the progress of equipment supplies.
• Carrying out inspection of equipment at Supplier’s work.
• Co–ordination of the commissioning of the plant.
• Trouble shooting till performance guarantee.
• Assisting the management for providing the technical support to achieve the guaranteed performance.
• Approved Energy Auditors (Approved by TNEB) for Industrial & Commercial establishments.
• Feasibility study for revamping & re-commissioning of sick sugar plant.

6. Operation and Maintenance Services

• Need based Deputation.
  Deputing Experienced Executives & Technicians to cater to the needs in different departments such as Electrical, Instrumentation, Mechanical, Chemical, Sugar Technology and Sugar Engineering
• Performance based O&M Operation.
  Taking up the performance based functional responsibilities of Sugar plant, Cogeneration plant, Independent power plant and Distillery plant.